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Extra High-Strength CCS Tracer Wire for HDD

  • 8AWG, 10AWG, 12AWG

  • 500feet, 1000feet, 2500feet, other lengths are availabel upon request

  • plastic reel, wooden drum, pallet

  • 305KM

  • NINGBO, SHANGHAI 

  • T/T, L/C,

  • CE, RoHS, ISO9001, REACH

  • Normally 20 working days 

  • HDD / Horizontal Directional Drilling

  • Copper Clad Steel

  • 45 mil HDPE/ HMWPE

Availability:

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HDD / Directional Drilling Tracer Wire

Extra High-Strength CCS Tracer Wire for HDD

AITE Cable manufactures Extra High-Strength copper-clad steel tracer wire for horizontal directional drilling, directional boring, trenchless installation and underground utility locating applications.

This HDD tracer wire is designed for projects where higher pulling force, longer runs and demanding underground conditions may break standard open trench tracer wire.

  • Extra high-strength CCS conductor
  • 21% IACS conductivity
  • 45 mil HMWPE/HDPE insulation
  • Direct burial rated
  • For HDD and trenchless installation
  • OEM color & marking available

Built for HDD and Trenchless Installation

HDD installation places higher mechanical stress on tracer wire than standard open trench work. Extra High-Strength CCS tracer wire is recommended when the wire may be exposed to pulling force, boring operations, rugged soil or long underground runs.

High Pulling Force

Extra High-Strength Conductor

The extra high-strength copper-clad steel conductor provides a higher break load for HDD, boring and trenchless installation conditions.

  • Designed for pulling applications
  • Suitable for directional drilling and boring
  • Higher break load than open trench series
  • Helps reduce broken wire risk during installation
Rugged Conditions

45 mil Direct Burial Insulation

The 45 mil HMWPE/HDPE insulation provides thicker outer protection for demanding underground installation environments.

  • Designed for direct burial use
  • Resistant to moisture, chemicals and oil
  • Impact, crush and abrasion resistant
  • Suitable for harsh underground utility projects

HDD vs Open Trench Tracer Wire

Installation Type Recommended Wire Main Requirement Typical Use
Open Trench / Open Cut High-Flex or High-Strength CCS Tracer Wire Field handling, flexibility or moderate break load Excavated trench, plow-in, conduit and standard utility locating
HDD / Directional Drilling Extra High-Strength CCS Tracer Wire Higher break load and pulling durability Directional drilling, boring, trenchless installation and long underground runs

For ordinary open trench projects, High-Flex or High-Strength CCS tracer wire may be sufficient. For HDD and trenchless boring, Extra High-Strength CCS tracer wire is recommended.

Specification Overview

Product Type Extra High-Strength CCS Tracer Wire
Application HDD / Directional drilling
Conductor Copper-clad steel
Conductivity 21% IACS
Insulation HMWPE/HDPE
Thickness 45 mil
Voltage Rating 600V option available
Burial Rating Direct burial rated
Customization Color, marking, spool length, packing

Wire Gauge and Break Load Options

Wire Gauge Break Load Insulation Thickness Recommended Use
12 AWG 1190 lb 45 mil HDD, boring and trenchless utility locating
10 AWG 2050 lb 45 mil Higher pulling force and longer underground runs
8 AWG 2785 lb 45 mil Demanding HDD projects requiring maximum strength

Other wire gauges and break load requirements are available upon request. Final selection should follow project specification, installation method and expected pulling conditions.

Recommended Selection Guide

Project Condition Recommended Option
Standard HDD or directional boring project 12 AWG Extra High-Strength CCS Tracer Wire
Longer pull distance or higher installation stress 10 AWG Extra High-Strength CCS Tracer Wire
Demanding HDD, rugged soil or maximum break load requirement 8 AWG Extra High-Strength CCS Tracer Wire
Standard open trench with no high pulling force Use High-Flex or High-Strength CCS Open Trench Tracer Wire instead

Utility Identification Colors for HDD Tracer Wire

HDD tracer wire is used with non-metallic underground utilities installed by directional drilling, boring, or trenchless methods. For North American projects, insulation color is commonly selected by utility type, project specification, or APWA color code practice.

Color Typical Utility Application
Yellow Natural gas, oil, steam, petroleum, or hazardous material lines
Blue Water systems and potable water lines
Green Sanitary sewer, storm sewer, and drain lines
Orange Communication, cable television, fiber optic, alarm, or signal lines
Red Electrical power lines, cables, conduit, and lighting cables
Purple Reclaimed water, irrigation, or slurry lines
White Proposed excavation area or project marking
Black Custom or other applications based on project or engineer requirements

OEM customization is available for HDD tracer wire insulation color, wire marking, spool length, packaging, and private-label requirements.

OEM Customization and Packing

OEM Options

  • Custom insulation colors
  • Custom wire marking
  • Custom spool length
  • Private label packaging
  • Project-specific construction requirements

Packing Options

  • 500 ft spool
  • 1000 ft spool
  • 2500 ft spool
  • Plastic reel packing
  • Wooden drum packing available

Standards and Compliance

ASTM B910/B910M Copper-clad steel wire
ASTM B1010 Copper-clad steel wire physical properties
ASTM D1248 Polyethylene material
RoHS Compliance available
REACH Compliance available
ISO 9001:2015 Quality management system

FAQ

What is HDD tracer wire used for?

HDD tracer wire is installed with non-metallic pipelines or conduits during directional drilling or trenchless installation so the buried utility route can be located from the surface.

Why use Extra High-Strength CCS tracer wire for HDD?

HDD installation can expose tracer wire to higher pulling force and underground stress. Extra High-Strength CCS tracer wire provides higher break load than standard open trench tracer wire.

Is 45 mil insulation required for HDD?

AITE Extra High-Strength CCS HDD tracer wire is typically supplied with 45 mil HMWPE/HDPE insulation for stronger outer protection in demanding underground conditions.

Can AITE customize HDD tracer wire?

Yes. AITE Cable supports OEM color, wire marking, spool length, packing and project-specific break load requirements.

Request a Quote for Extra High-Strength CCS HDD Tracer Wire

Send your required wire gauge, break load requirement, insulation thickness, voltage rating, color, marking, spool length, packing method and estimated quantity.

Email: info@at-cable.com
Website: www.at-cable.com

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Hangzhou Aite cable Co., Ltd. is a Chinese wire & cable manufacturer specializing in manufacturing Tracer Wire, Coaxial Cable, Lan Cable, Alarm Cable, Security Cable, Power Cable, Speaker cable, Audio Cable, CCTV Cable, Telephone Cable, and Cable Materials.

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